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Textile integration of printed sensors

The prototype is based on a novel approach to bind printed sensors to textile by the means of conductive stitching.​

By this approach, we combine the best of two worlds: conductive fabrics and printed sensors. This combination allows straightforward 3D integration, for example in car seats to detect pressure distribution and/or presence of passengers.​

Pressure sensors used by this hybrid integration were optimized to deliver quantitative weigh measurement, with drastically improved performance compared to purely textile-based sensors. Textile integration enables seamless merging of sensors in car seats, without the typical disadvantages of plastic foil-based sensors, “plastic bag noise”, feel,, impermeability and difficulty to conform them to 3D shapes, compared to a textile.​

Functionality

We developed a smart textile surface consisting of N pressure sensors stitched and glued to a conductive textile circuit.​

The textile circuit is electrically connected to our dedicated sensor readout electronics and our software to display pressure distribution on the functional fabric.​

The pressure sensors are quantitative sensors which can be calibrated.​

The smart textile is highly deformable, and can be customized to the needed stretchability.​

Benefits of the project
  • Pressure sensors used by our hybrid integration were optimized to deliver quantitative weigh measurement, with drastically improved performance compared to purely textile-based sensors. ​
  • Textile integration enables seamless merging of sensors in car seats, without the typical disadvantages of plastic foil-based sensors, “plastic bag noise”, feel, impermeability.
  • Textile sensors can adapt to practically any 3D shapes, allowing to expand the scope of use of sensors printed on plastic foils​
  • This very general approach to textile integration could be easily extended to other systems, sensors, heaters, printed batteries, etc.
Target Industry
  • Transport industry
  • Automotive industry
  • Consumer Electronics
  • Smart Buildings
  • Flooring and heating industry
  • Med Tech
Organic & Printed Components
  • Conductive path
  • Interconnection
  • Printed dieelectric / insulator
  • Printed sensor
Classical Components
  • Dedicated readout electronics​
  • Computer